Worn brake rotors are a safety issue, plain and simple. Driving on worn discs is the same as driving on worn tyres. Your safety and your braking performance are both compromised. If you are new to how the parts work, our guide on what brake rotors are is a good starting point. The good news is your car will usually tell you when something is wrong, if you know what to listen and feel for.
Here are the signs that your discs need attention.
1. Vibration or shudder when you brake
If you feel a shudder when braking, your discs are the first place to look. As a rule of thumb, if you feel it through the steering wheel, the front discs are the problem. If you feel it through the brake pedal or the body of the car, look at the rears.
2. Scoring or grooves on the disc face
Run your finger across the disc. If you can feel deep grooves or scoring, the surface is no longer smooth and even, and braking suffers.
3. Glazing
A glazed disc has a hard, shiny surface from heat. It reduces how well the pad can grip.
4. A raised lip on the edge
As a disc wears, a lip can form around the outer edge where the pad has not been touching. That lip is a clear sign of wear.
5. The disc is at minimum thickness
Every disc has a minimum thickness stamped on it. Once it wears down to that number, it must be replaced. It is no longer safe to run.
6. Heat spots or discolouration
Blue or discoloured patches are a sign the disc has been very hot. That heat can change the metal and cause uneven braking, and it often goes hand in hand with brake fade if you tow or drive hard.
7. Increased noise
More noise than usual when braking is worth checking. It can point to worn discs, worn pads, or the two making poor contact.
How long should rotors last?
Brake rotors generally last between 30,000 and 70,000 km. It depends on the weight of the car, the caliper and rotor setup from the factory, and how you drive, including any towing.
Can rotors be machined, or do they need replacing?
Here is something worth knowing. All of our VMAX discs can be machined, even the slotted ones. Machining cleans up the surface and can bring a disc back to smooth.
You replace the disc, rather than machine it, when it is already at minimum thickness, or when machining is not cost effective. Sometimes it makes more sense to fit a fresh disc than to pay to machine a worn one.
What to replace them with
When it is time for new discs, this is a good chance to upgrade. Most of our customers step up to an S or R type slotted disc from our VMAX rotor range, because the price difference over a plain disc is small and the braking is better. If you drive hard or tow, look at an R or J type with an upgraded pad, and our best rotors and pads guide covers what suits each driving style.
The easiest way to get the right disc is to search your car in our brake rotor range so you only see parts that fit. If you want help comparing disc types first, read our slotted vs dimpled vs drilled guide.
Frequently asked questions
How do I know if my rotors are warped?
You will feel it. If the fronts are warped, you usually feel it through the steering wheel. If the rears are warped, you usually feel it through the brake pedal or the body of the car.
Can you just replace pads and not rotors?
Yes. If the discs are still within spec and smooth, you can just replace the pads.
How much does rotor replacement cost?
It varies by vehicle, caliper setup and disc setup. As a guide, replacement generally starts from around $150 per axle and can go up to around $250 per axle in some cases. We break this down in our brake replacement cost guide.
Is it safe to drive on worn rotors?
No. You want your brakes within spec. Worn brakes are like worn tyres, and both safety and performance are badly compromised.
Time for new discs?
Search your car in our brake rotor range to find the right replacement, backed by our 18 month or 30,000 km warranty and fast delivery Australia wide.